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Premature Belt Failure
Belt Stretches Beyond 
Banded (Joined) Belt Problems
Bearings Running Too Hot
Sprocket Problems
Belt Noise
Problems With Pulleys
Performance Problems
V Belts Turn Over or Come Off
Unusual Vibration
Problems With Other Drive Parts
Synchronous Belt Problems

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Blue Diamond Belt Problem Wizard - Sprocket Problems

The table below lists the possible causes for premature belt failures. To return to the wizard main menu please click here

Symptoms Probable Cause Solution
Flange failure
  1. Belt forcing flange off
  1. Correct alignment or properly secure flange to sprocket
Unusual sprocket wear
  1. Sprocket has too little wear resistance (e.g. plastic, soft metals, aluminium)
  2. Misaligned drive
  3. Excessive debris
  4. Excessive load
  5. Too low or too high belt tension
  6. Incorrect belt profile for sprocket (i.e. HTD, GT, etc)
  1. Use alternative sprocket material
  2. Correct alignment
  3. Remove debris, check guard
  4. Redesign drive for increased capacity
  5. Adjust tension to recommended value
  6. Use proper belt/sprocket combination

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